Designing, Cutting, Stitching, and Assembling

Garmenting refers to the process of designing, cutting, stitching, and assembling fabrics to create clothing or apparel. It involves various stages like pattern making, fabric selection, and production techniques to craft finished garments.

Integrated computerized

Design Studio


Integrated computerized sample section with the daily output 500 pieces and some customer approach self-fit & PP sample approval. Our sample section has ability to hand any type of garments.

Cutting

The foundation of producing fine garments is precision cutting. We utilize a Marker Mechanism with CAD cutting systems to ensure accurate cuts. Our infrastructure supports both standard and customized sizes, and we have automated fabric spreading machines for open-width and woven fabrics. Our skilled craftsmen guarantee adherence to size standards while minimizing waste.

Stitching

Our sewing division is equipped with 100 sewing machines from renowned brands such as Juki, Jack, Siruba, and Pegasus, all installed in streamlined production units. This division is designed to handle various types and styles of stitches. Our skilled workers are dedicated to delivering both quality and efficiency, enabling us to produce up to 100,000 pieces each month.

Embroidery

Intricate embroidery is a valuable enhancement we offer our customers. Our Embroidery division features 24 high-precision imported machines that operate at impressive speed. These machines enable us to create detailed embellishments, motifs, and logo designs on garments. With top-of-the-line equipment, we can deliver up to 11.1 million complex stitches per day.

Quality Checking

We have implemented a Total Quality Management (TQM) initiative across our processes, operations, and management. Every step we take reflects our commitment to meeting international quality standards.

We have a dedicated quality control department to ensure that each step of the manufacturing process meets rigorous standards. This team oversees quality across all our production units, controlling quality at every stage—from style and fit approvals to size wet, pilot batch, initial, inline, and final inspections. We adhere to AQL 1.5 to 2.5 quality standards (depending on the buyer’s preference) throughout our production process.

Ready for market

Garmenting Finish

The garmenting final is the stage where the completed garment is reviewed for quality and finish. This process ensures that the final product meets all design specifications, fits properly, and is ready for use or distribution. At this stage, attention to detail is critical to ensure that the garment reflects the desired style, craftsmanship, and functionality

Washing

Washing is crucial for enhancing the marketability and texture of garments. Out sources washing unit is equipped with six washing machines and has the capacity to wash 25,000 garments per day. We offer multiple wash options, including silicon, stone, enzyme, and bio-polish. Additionally, we treat water at both ends, ensuring that our processes are eco-friendly.

Ironing & Packing

In-house wood-fired boilers supply steam at the required temperatures for pressing and drying our garments. We check for metal contaminants using needle detector machines, with 100% detection conducted through our conveyor and box systems. Once we confirm that the garments are metal-free, we begin the packing process with in-house stuffing. The products are carefully stacked to prevent damage during transit.

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